A strong boat gas cap assembly should match your fuel fill’s size and design, seal securely, and use materials suited to its marine exposure. For a complete filler-neck option, OUKENS Fuel Filler Neck stands out with a 1-1/2-inch, 316 stainless-steel assembly and an O-ring seal. Several other picks are replacement caps for particular Perko fills, while others fit portable fuel tanks or require careful diameter checks.
That distinction matters: a replacement cap is not interchangeable with a complete deck-fill assembly, and a similar-looking thread does not confirm compatibility. This roundup compares the listed products by their stated materials, vehicle compatibility, dimensions, and supplied components.
Check your existing fill’s model or measurements before ordering, especially when choosing between a 38 mm cap, a 1-1/2-inch marine fill, and a 2-inch deck cap.
OUKENS Fuel Filler Neck is the leading choice for a buyer seeking a boat gas cap assembly because it is listed as a 1-1/2-inch fuel filler neck, not just a replacement cap. Its 316 stainless-steel construction, mirror-polished finish, and built-in O-ring seal suit marine deck-fill use. Confirm that your existing opening and fuel system match the stated 1.5-inch size before buying; the listing also describes use for fuel, diesel, water, and waste deck fills.
Our Top Picks
Best OverallThe listed 1.5-inch filler neck is a complete assembly-style option with 316 stainless steel and a built-in O-ring seal for marine deck fills.
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Best 2-Inch FitThis 2-inch stainless-steel deck-fill cap includes a chain and rubber sealing ring, making it a useful larger-size option for compatible fills.
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Best Saltwater CapIts solid 316 stainless steel and rubber O-ring suit marine exposure, and it is listed as a replacement for Perko 1313/1314 and Seachoice 32011.
View on Amazon- Best With Wrench Succell 0540DPG99A Cap
- Best Measured Fit Bitray HX2816 Cap
Compare these boat fuel cap and deck-fill options
| # | Product | Material | Compatible with Vehicle Type | Weight | Buy |
|---|---|---|---|---|---|
| 1 | 1. OUKENS Fuel Filler NeckBest Overall | Stainless Steel | Boat, Yacht, Caravan, RV, Truck, Tractor… | 0.35 kg | View on Amazon |
| 2 | 2. KH866 2-Inch Deck FillBest 2-Inch Fit | Stainless Steel | Boat, Yacht, Caravan, RV, Truck, Tractor… | 0.1 kg | View on Amazon |
| 3 | 3. TurtBluse 316 CapBest Saltwater Cap | Stainless Steel | Watercraft | — | View on Amazon |
| 4 | 4. GYUTONG 0540DPG99A CapAngled Perko fill replacement | Metal | Watercraft | 6.4 oz | View on Amazon |
| 5 | 5. Succell 0540DPG99A CapBest With Wrench | Stainless Steel | Marine Vessel | — | View on Amazon |
| 6 | 6. MEKILYN 0540DPG99A CapBrass angled-fill replacement | Metal | Watercraft | 3.2 oz | View on Amazon |
| 7 | 7. Seachoice 32521 CapSeachoice deck-fill replacement | Other | Boat | — | View on Amazon |
| 8 | 8. Bitray HX2816 CapBest Measured Fit | Stainless Steel | Watercraft | 0.12 kg | View on Amazon |
| 9 | 9. Ahuliao 621501-10 CapManual-vent tank replacement | Plastic | Watercraft | 0.05 kg | View on Amazon |
| 10 | 10. Eeyhooer Universal Cap12L and 24L outboard tanks | Acrylonitrile Butadiene Styrene (ABS) | Watercraft | 3.2 oz | View on Amazon |
Detailed Reviews: Best Boat Gas Cap Assembly

#1 · Best Overall
1. OUKENS Fuel Filler Neck
- Material: Stainless Steel
- Compatible with Vehicle Type: Boat, Yacht, Caravan, RV, Truck, Tractor…
- Weight: 0.35 kg
Best for: Keyless 1-1/2-inch deck fill.
Why it ranks #1: The listed 1.5-inch filler neck is a complete assembly-style option with 316 stainless steel and a built-in O-ring seal for marine deck fills.
A keyless cap paired with a 1-1/2-inch, 38mm deck-fill neck defines this OUKENS assembly for owners filling boat tanks or other listed vessels. Its mirror-polished 316 stainless steel and built-in O-ring address saltwater exposure and sealing across fuel, water, diesel, or waste applications.
The 316 stainless construction is described as rust-resistant with oxidation resistance, helping the assembly withstand harsh saltwater environments. A built-in high-elasticity O-ring provides the stated leak-proof sealing function, while the keyless cap avoids a separate key in the filling workflow. The listing names boat, yacht, caravan, RV, truck, tractor, and trailer use, and covers several tank contents. The 1-1/2-inch size remains the essential fit consideration across those applications.
- 1-1/2-inch/38mm deck-fill neck
- Mirror-polished 316 stainless steel
- Built-in O-ring seal
- Keyless cap
- The assembly is specified at 1-1/2 inches, so other neck sizes are outside its stated fit.
Skip it if you need a cap with an included chain for a 50mm fill; KH866's 2-inch cap lists a chain and rubber seal.
This OUKENS assembly suits owners needing a keyless 1-1/2-inch deck fill for a listed fluid and vehicle type, with 316 steel and an O-ring. Match the neck size to your existing opening before choosing it.
Full product details
| Brand | OUKENS |
|---|---|
| Color | Silver |
| Compatible with Vehicle Type | Boat, Yacht, Caravan, RV, Truck, Tractor, Trailer |
| Item Weight | 0.35 kg |
| Manufacturer | OUKENS |
| Part Number | OUKENSgd1sao6r27 |
| Manufacturer Warranty Description | NO |
| Material | Stainless Steel |
| Model Number | Fuel Filler Neck |
| Style Name | Modern |
Listed on Amazon as: Boat Gas Cap,1-1/2"(38mm) Gas Tank Filler Neck with Keyless Cap, Boat Fuel Cap, Marine Mirror Polished 316 Stainless Steel Hardware for Boat Gas/Fuel/Diesel/Water/Waste Deck Fill
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#2 · Best 2-Inch Fit
2. KH866 2-Inch Deck Fill
- Material: Stainless Steel
- Compatible with Vehicle Type: Boat, Yacht, Caravan, RV, Truck, Tractor…
- Weight: 0.1 kg
Best for: Multi-vehicle 50mm deck fill.
Why it ranks #2: This 2-inch stainless-steel deck-fill cap includes a chain and rubber sealing ring, making it a useful larger-size option for compatible fills.
A 2-inch, or 50mm, size and broad listed vehicle range set this KH866 cap apart for owners seeking one deck-fill style across boats, yachts, RVs, and more. Stainless steel, a polished finish, a chain, and a rubber sealing ring address marine exposure and closure.
The polished stainless-steel body is described as rustproof and corrosion-resistant, supporting use in harsh marine and saltwater environments. A threaded cap and rubber sealing ring create the stated leak-proof connection for fuel or water, while the attached chain helps keep the cover with the fill during use. Its 2-inch/50mm size is the practical fit boundary despite the broad vehicle list, so buyers should match the tank opening to that specification.
- 2-inch/50mm size
- Polished stainless-steel construction
- Threaded cap with rubber sealing ring
- Chain included
- The cap is specified at 2 inches/50mm, limiting it to matching fill openings.
Skip it if you need a 1-1/2-inch angled Perko fill cap; GYUTONG 0540DPG99A lists that application and its Perko figures.
Choose this KH866 cap if a 50mm deck fill suits your boat, yacht, RV, or other listed vehicle and you want a chained stainless cover. The stated size, not the broad vehicle range, determines fit.
Full product details
| Brand | KH866 |
|---|---|
| Color | Silver |
| Compatible with Vehicle Type | Boat, Yacht, Caravan, RV, Truck, Tractor, Trailer |
| Included Components | no |
| Item Weight | 0.1 kg |
| Manufacturer | KH866 |
| Part Number | Boat Gas Cap |
| Manufacturer Warranty Description | 2 month |
| Material | Stainless Steel |
| Model Number | 10092025aaa |

#3 · Best Saltwater Cap
3. TurtBluse 316 Cap
- Material: Stainless Steel
- Compatible with Vehicle Type: Watercraft
Best for: Saltwater deck-fill replacement.
Why it ranks #3: Its solid 316 stainless steel and rubber O-ring suit marine exposure, and it is listed as a replacement for Perko 1313/1314 and Seachoice 32011.
Solid 316 stainless steel is the defining feature here, giving bass-boat owners a corrosion-resistant replacement cap for marine exposure. Its 1-1/2-inch thread and stated compatibility with Perko 1313/1314 and Seachoice 32011 help narrow the fit, while the included O-ring addresses water intrusion at the fill.
The 316 stainless construction is specified to resist rust better than brass, a useful property for offshore fishing and extended exposure to saltwater. A precision rubber O-ring forms a watertight barrier against rain and splashing waves, helping protect the tank from water intrusion. The 1-1/2-inch thread and named Perko and Seachoice replacements make this a targeted swap rather than a universal cap; check that your deck fill matches those stated applications before choosing it.
- 316 stainless steel construction
- Precision rubber O-ring seal
- 1-1/2-inch thread
- Listed replacement compatibility with Perko 1313/1314 and Seachoice 32011
- Compatibility is specified for a short list of deck-fill models.
Skip it if you need a cap for a different listed fitting; the GYUTONG 0540DPG99A instead names Perko 0540, 0541, 0556, and 0557 fills.
Choose this TurtBluse cap for a saltwater-exposed bass boat with a matching 1-1/2-inch deck fill and one of its listed replacement applications. Its stated fit is specific, so other fill models fall outside the supplied compatibility details.
Full product details
| Brand | TurtBluse |
|---|---|
| Color | Silver |
| Compatible with Vehicle Type | Watercraft |
| Manufacturer | TurtBluse |
| Part Number | A013-1 |
| Material | Stainless Steel |
Listed on Amazon as: 316 Stainless Steel Marine Deck Fill Cap with O-Ring,Replaces Compatible with Perko 1313/1314 & for Seachoice 32011,Boat Gas Cap Replacement,1-1/2" Thread for Bass Boats
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#4
4. GYUTONG 0540DPG99A Cap
- Material: Metal
- Compatible with Vehicle Type: Watercraft
- Weight: 6.4 oz
Best for: Angled Perko fill replacement.
Why it ranks #4: This cap targets Perko 1-1/2-inch angled-neck vented fills and lists compatibility with figures 0540, 0541, 0556, and 0557.
Compatibility with Perko 1-1/2-inch angled-neck vented fills defines this GYUTONG cap and gives owners a clear replacement target. It lists Perko deck-fill figures 0540, 0541, 0556, and 0557, while an O-ring seal and proper venting address leakage and fuel-tank operation.
The specified angled-neck, vented-fill application helps buyers identify whether this cap suits their existing deck hardware before installation. Its O-ring is described as leak-resistant against leaks and splashing, which supports a better seal around the fill. Proper venting is also part of the design, so the cap pairs sealing with the vented-fill function rather than treating closure alone as the whole job. Its compatibility list is the key boundary for selecting it.
- For Perko 1-1/2-inch angled-neck vented fills
- Lists Perko figures 0540, 0541, 0556, and 0557
- O-ring seal
- Vented-fill design
- Its stated compatibility is limited to specified Perko angled-neck vented fills.
Skip it if you have another fitting pattern; Succell's 0540DPG99A listing also names Grady 263 among its applications.
This GYUTONG cap suits owners replacing a listed Perko angled-neck vented fill who want an O-ring closure that retains the vented application. The named figures define its fit boundary; use them to assess compatibility with your deck hardware.
Full product details
| Brand | GYUTONG |
|---|---|
| Color | Black |
| Compatible with Vehicle Type | Watercraft |
| Included Components | Replacement Boat Gas Cap |
| Item Dimensions | 10 x 5 x 1 inches |
| Item Weight | 6.4 ounces |
| Dimensions | 10 x 5 x 1 inches |
| Manufacturer | GYUTONG |
| Part Number | 0540DPG99A |
| Manufacturer Warranty Description | Warranty |
| Material | Metal |
| Model Number | 0540DPG99A |
| Style Name | Beaded,Chain |
| Additional Information | Important Information Proposition 65 Warning for California Consumers WARNING: Cancer and Reproductive Harm – www.P65Warnings.ca.gov |
Listed on Amazon as: 0540DPG99A Boat Gas Cap for Perko 1-1/2" Angled Neck Vented Fuel Fills
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#5 · Best With Wrench
5. Succell 0540DPG99A Cap
- Material: Stainless Steel
- Compatible with Vehicle Type: Marine Vessel
Best for: Perko-fill owners needing wrench.
Why it ranks #5: The stainless-steel replacement fits listed Perko fill figures 0540, 0541, 0556, and 0557, and the package includes a wrench.
A wrench is included with this stainless-steel marine fuel cap, giving replacement buyers a tool alongside the cap itself. Its stated fit covers Perko figures 0540, 0541, 0556, and 0557, with Grady 263 also named, making the model list central to choosing this replacement.
The supplied wrench can support the replacement workflow without requiring a separately sourced tool, while stainless steel and protective coatings are described as corrosion-resistant for marine use. Compatibility with several Perko deck-fill figures and Grady 263 helps owners of those applications identify a potential match. Since the listing specifically names those models, this is a targeted alternative rather than a universal fit; confirm your existing fill falls within the supplied compatibility details before purchase.
- Stainless-steel construction
- Protective coatings described as corrosion-resistant
- Wrench included
- Lists Perko 0540, 0541, 0556, and 0557 and Grady 263
- The listed fit is limited to named Perko figures and Grady 263.
Skip it if you need a replacement specifically for Perko 1313/1314 or Seachoice 32011; TurtBluse lists those applications for its 1-1/2-inch cap.
Pick the Succell cap if your vessel uses one of its listed Perko fills or Grady 263 application and the included wrench is useful for the swap. Its named-fit list remains the important boundary for other boats.
Full product details
| Brand | Succell |
|---|---|
| Compatible with Vehicle Type | Marine Vessel |
| Included Components | Marine Fuel Tank Cap, wrench |
| Item Dimensions | 10 x 5 x 1 inches |
| Dimensions | 10 x 5 x 1 inches |
| Manufacturer | Succell |
| Part Number | 0540DPG99A |
| Manufacturer Warranty Description | 1Year Manufacturer |
| Material | Stainless Steel |
| Model Number | 0540DPG99A |
Listed on Amazon as: 0540DPG99A Marine Fuel Tank Cap for Perko 1-1/2" Angled Neck Vented Fills
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#6
6. MEKILYN 0540DPG99A Cap
- Material: Metal
- Compatible with Vehicle Type: Watercraft
- Weight: 3.2 oz
Best for: Brass angled-fill replacement.
Why it ranks #6: This replacement is specified for 1-1/2-inch angle ventilation filling ports and uses a rubber sealing ring with a threaded closure.
Chromium-plated brass distinguishes this MEKILYN replacement, pairing a metal cap with stated heat and corrosion resistance for marine conditions. Its threaded closure and rubber sealing ring target leakage control, and the title specifies 1-1/2-inch angle-ventilation filling ports for a defined replacement application.
The threaded closure works with the rubber sealing ring to create the stated tight seal, helping limit fuel leakage during operation. MEKILYN says the chromium plating improves heat and corrosion resistance, relevant to a cap exposed to harsh marine conditions. The 1-1/2-inch angled-ventilation port specification narrows the fit to that style of fill, while the included housing is part of the package. Buyers should treat the angled-port dimension as the primary fit boundary.
- Chromium-plated brass construction
- Threaded closure
- Rubber sealing ring
- Specified for 1-1/2-inch angle-ventilation filling ports
- Its stated application is limited to 1-1/2-inch angled-ventilation ports.
Skip it if you need a cap for a 38mm fuel tank neck; Bitray HX2816 specifies tanks with 36–39mm diameters.
This MEKILYN cap is for a boat owner replacing a 1-1/2-inch angled-ventilation fill who values a threaded seal and plated brass construction. Its specified port style and size are the key fit considerations before selecting it.
Full product details
| Brand | MEKILYN |
|---|---|
| Compatible with Vehicle Type | Watercraft |
| Included Components | Comes with housing |
| Item Dimensions | 2 x 2 x 0.6 inches |
| Item Weight | 3.2 ounces |
| Dimensions | 2 x 2 x 0.6 inches |
| Manufacturer | MEKILYN |
| Part Number | 0540DPG99A |
| Manufacturer Warranty Description | One month free return and exchange of goods |
| Material | Metal |
| Model Number | 0540DPG99A |
Listed on Amazon as: Boat Gas Cap Replacement Part, Fits 1-1/2" Angle Ventilation Filling Ports
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#7
7. Seachoice 32521 Cap
- Material: Other
- Compatible with Vehicle Type: Boat
Best for: Seachoice deck-fill replacement.
Why it ranks #7: A chrome-plated Zamak replacement with an O-ring and beaded chain, specifically listed for Seachoice deck mount fill plate 32041.
A beaded chain keeps this Seachoice cap tethered when open, helping prevent the replacement cap from separating from its fill plate during refueling. Chrome-plated Zamak offers stated corrosion resistance, while an O-ring provides a water-tight seal for the specified Seachoice 32041 deck-mount fill plate.
The tethered chain keeps the cap attached to the fill plate while it is open, simplifying handling during fuel filling. Its O-ring is intended to provide a water-tight seal when closed, and chrome-plated Zamak is specified for corrosion resistance in marine use. Compatibility is explicitly tied to Seachoice deck-mount fill plate 32041, making this a focused OEM-style replacement rather than a broadly specified universal cap. That named fill plate is the decisive fit check.
- Chrome-plated Zamak construction
- Beaded chain tethers cap when open
- O-ring for water-tight seal
- Specified for Seachoice deck-mount fill plate 32041
- Compatibility is specified for Seachoice deck-mount fill plate 32041.
Skip it if you need a 1-1/2-inch angled-neck vented Perko replacement; GYUTONG 0540DPG99A lists Perko figures 0540, 0541, 0556, and 0557.
This Seachoice cap suits boat owners replacing the 32041 deck-mount fill plate cap who value a tethered closure and O-ring seal. Its specified plate compatibility is narrow, so other fill assemblies are outside the listed application.
Full product details
| Brand | SEACHOICE |
|---|---|
| Color | Chrome |
| Compatible with Vehicle Type | Boat |
| Included Components | End Product & Information |
| Item Dimensions | 5 x 12 x 3 inches |
| Dimensions | 5 x 12 x 3 inches |
| Manufacturer | Seachoice |
| Part Number | 50-32521 |
| Manufacturer Warranty Description | http://www.seachoice.com/warranty-information |
| Material | Other |
| Model Number | 32521 |
| Style Name | Modern |
Listed on Amazon as: Seachoice Replacement Gas Fill Cap, Chrome-Plated Zamak
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#8 · Best Measured Fit
8. Bitray HX2816 Cap
- Material: Stainless Steel
- Compatible with Vehicle Type: Watercraft
- Weight: 0.12 kg
Best for: Keyed 38mm tank-cap fit.
Why it ranks #8: Its dimensions are unusually explicit: 44 mm cap diameter, 40 mm thread diameter, and suitability for fuel tanks measuring 36–39 mm.
Mirror-polished 316 stainless steel and an included key distinguish the Bitray cap for owners matching a 38mm tank opening. Its stated dimensions specify a 44mm cap diameter, 40mm thread diameter, and compatibility with fuel tanks measuring 36–39mm, giving buyers concrete fit points.
The 316 stainless steel is described as marine-grade and mirror-polished, with salt-spray resistance supporting continued marine use. The included key provides a keyed closure, while the stated tank range of 36–39mm helps owners compare the cap with their opening before installation. Its 44mm cap diameter and 40mm thread diameter add further sizing references. Manual measurement may vary slightly, so the listed dimensions are the practical boundary for deciding whether it fits.
- Marine-grade 316 stainless steel
- Mirror-polished finish
- Key included
- Specified for 36–39mm tank diameters
- Its stated tank fit is limited to 36–39mm diameters.
Skip it if you need a broad 1-1/2-inch deck-fill assembly for fuel, water, or waste; OUKENS Fuel Filler Neck lists those uses.
Select Bitray HX2816 for a boat fuel tank within its stated 36–39mm diameter range when a keyed 316 stainless cap suits your setup. Compare all listed dimensions with the opening, since fit depends on those measurements.
Full product details
| Brand | Bitray |
|---|---|
| Color | Silver |
| Compatible with Vehicle Type | Watercraft |
| Included Components | Installation Hardware |
| Item Weight | 0.12 kg |
| Manufacturer | Bitray |
| Part Number | HX2816 |
| Material | Stainless Steel |
| Model Number | HX2816 |
| Style Name | Silver / 38mm |
Listed on Amazon as: Bitray Boat Fuel Tank Cap Marine Fuel Cover
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#9
9. Ahuliao 621501-10 Cap
- Material: Plastic
- Compatible with Vehicle Type: Watercraft
- Weight: 0.05 kg
Best for: Manual-vent tank replacement.
Why it ranks #9: This vented plastic cap is a replacement for listed Moeller and Tempo tank models, but it is a portable-tank cap rather than a deck-fill assembly.
Manual exhaust for pressure balance is the central function of this Ahuliao vented fuel-tank cap, making it a targeted replacement for compatible tanks. Its plastic construction is described as chemically resistant, and the listing names numerous Moeller and other tank model numbers for fit checking.
The manual-vent function is intended to balance pressure in the fuel tank, a practical distinction for owners replacing a vented tank cap. Durable plastic with stated resistance to acids and alkalis supports use around fuel-tank chemicals. The extensive compatibility list—including 031103, 620003, and 730025—helps narrow the application, but the model numbers remain important because the listing does not present this as a universal cap. It is supplied as one vented cap.
- Manual exhaust for tank pressure balance
- Plastic construction
- Chemical resistance to acids and alkalis stated
- Compatibility list covers multiple tank models
- This is a plastic cap, not a stainless-steel deck-fill assembly.
Skip it if you need a stainless deck-fill cap for a 38mm opening; Bitray HX2816 specifies 36–39mm tank diameters and 316 steel.
The Ahuliao is suited to owners replacing a compatible manual-vent tank cap who need the listed pressure-balancing function and plastic material. Match the tank model numbers carefully; it is not presented as a deck-fill assembly.
Full product details
| Brand | Ahuliao |
|---|---|
| Color | Black |
| Compatible with Vehicle Type | Watercraft |
| Included Components | 1*Vented boat gas cap |
| Item Weight | 0.05 kg |
| Manufacturer | Ahuliao |
| Part Number | 621501-10 |
| Material | Plastic |
| Model Number | 621501-10 |
Listed on Amazon as: Vent Gas Cap for Boat Fuel Tank Marine Manual Fuel Tank Caps Replacement Moeller Tempo Fuel Tank (621501-10)
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#10
10. Eeyhooer Universal Cap
- Material: Acrylonitrile Butadiene Styrene (ABS)
- Compatible with Vehicle Type: Watercraft
- Weight: 3.2 oz
Best for: 12L and 24L outboard tanks.
Why it ranks #10: The ABS cap is described for 12 L and 24 L outboard tanks with an approximately 5 cm screw port, so it is least suited to deck-fill assembly needs.
Compatibility with 12L and 24L outboard engines gives this Eeyhooer ABS cap a clear use case beyond its generic “universal” title. Its approximately 5cm screw-port size, 51mm total height, and 70mm maximum outer diameter provide concrete dimensions for owners checking a replacement.
The ABS plastic construction keeps this cap distinct from the stainless-steel deck-fill options, while the listed 12L and 24L outboard compatibility identifies the intended tank sizes. Its screw port is approximately 5cm, with a 46mm inner diameter and 70mm maximum outer diameter; these measurements help buyers compare the cap to their tank opening. At 51mm tall, it is a compact tank-cap replacement, but the stated capacity range is the central application limit.
- ABS plastic construction
- Listed for 12L and 24L outboard engines
- Approximately 5cm screw-port size
- Dimensions include 51mm height and 70mm maximum outer diameter
- Compatibility is stated for 12L and 24L outboard tanks.
Skip it if you need a vented cap for a range of listed marine tank models; Ahuliao 621501-10 specifies manual exhaust and numerous tank numbers.
Choose this Eeyhooer cap for a 12L or 24L outboard tank whose screw port matches the stated dimensions. Its ABS construction and defined capacity range make tank and opening compatibility the key boundaries.
Full product details
| Brand | Eeyhooer |
|---|---|
| Color | Black |
| Compatible with Vehicle Type | Watercraft |
| Included Components | CAP |
| Item Weight | 3.2 ounces |
| Manufacturer | Eeyhooer |
| Part Number | Universal |
| Manufacturer Warranty Description | 90 days |
| Material | Acrylonitrile Butadiene Styrene (ABS) |
| Model Number | Universal |
Listed on Amazon as: Universal Marine Boat Tank Gas Cap ABS Plastic Outboard Engine Motor Fuel
View on AmazonA cap replacement is not always an assembly
A replacement cap and a complete deck-fill assembly serve different repair needs, so check which part your boat actually needs before choosing. OUKENS Fuel Filler Neck is described as a 1.5-inch filler neck with a cap, while several products are explicitly replacement caps, including TurtBluse 316 Cap and the 0540DPG99A options. If the deck plate or neck is damaged, a cap-only product may not solve the problem.
Conversely, replacing an intact neck when only its cap is missing may not be necessary. Listings also use measurements in different ways: KH866 2-Inch Deck Fill gives a 2-inch size, OUKENS Fuel Filler Neck describes 1.5 inches, and Bitray HX2816 Cap specifies cap, thread, and tank-fit diameters separately.
Treat those dimensions as product-specific, not interchangeable standards. Compare the existing part’s type, model markings, and measured interfaces with the listing before ordering.
Venting and sealing are separate fit checks
A sealing ring helps limit water or fuel leakage, but it does not establish that a cap has the correct venting arrangement. GYUTONG 0540DPG99A Cap is specified for angled-neck vented fills and describes proper venting; Ahuliao 621501-10 Cap is a vented portable-tank replacement with manual exhaust functionality. Those are different applications, so a vented-tank cap should not be assumed to replace a deck-fill cap simply because both have seals.
Likewise, a watertight O-ring claim does not prove that a fuel system’s required venting is present or correctly configured. Identify whether the existing fill is vented, its neck orientation, and its model or part number.
Then match those details to the product listing. If the boat’s fuel system requirements or the role of a vent are unclear, consult the boat or tank manufacturer rather than relying on a cap’s general description.
How to Choose a Boat Gas Cap Assembly
Assembly or replacement cap
First decide whether you need a complete filler neck or only a replacement cap. OUKENS Fuel Filler Neck is listed as a 1.5-inch filler neck, whereas TurtBluse 316 Cap and the GYUTONG, Succell, and MEKILYN products are replacement caps. Seachoice 32521 Cap is also a replacement, specifically for deck mount fill plate 32041.
A damaged or missing neck points toward an assembly-style product, provided its dimensions match; a sound deck fill with a lost cap may call for a cap-only part. Buyers replacing a specific original component should prioritize stated model compatibility over a broad product label.
Verify whether the listing supplies a housing or neck rather than assuming the word assembly guarantees a complete set.
Size and model compatibility
Match the listed dimensions and compatibility details to your existing fill before purchase. OUKENS Fuel Filler Neck is described as 1.5 inches, KH866 2-Inch Deck Fill is 2 inches, and Bitray HX2816 Cap gives a 44 mm cap diameter, 40 mm thread diameter, and 36–39 mm tank-fit range. Several caps name Perko figures 0540, 0541, 0556, and 0557, while TurtBluse 316 Cap lists Perko 1313/1314 and Seachoice 32011.
Buyers with a readable part number can use those model-specific matches; those without one should measure the opening and relevant threads, not just the cap’s outer diameter. The 12 L and 24 L tank listing for Eeyhooer Universal Cap serves a distinct outboard-tank use case.
Material and included hardware
Choose material and supplied parts according to exposure and the repair required. Several deck-fill products list stainless steel, including 316 stainless steel for OUKENS Fuel Filler Neck, TurtBluse 316 Cap, and Bitray HX2816 Cap; KH866 2-Inch Deck Fill also lists stainless steel. Other options include a metal cap, chrome-plated brass, chrome-plated Zamak, or ABS and other plastic.
Included items vary: Succell 0540DPG99A Cap lists a wrench, GYUTONG 0540DPG99A Cap has a beaded chain style, and Bitray HX2816 Cap includes installation hardware. The plastic Ahuliao and Eeyhooer caps target tank-specific uses rather than deck-fill assemblies.
Buyers prioritizing stated 316 construction can narrow to those listed products; buyers replacing a particular original should still put fit ahead of material.
Which Boat Gas Cap Assembly Should You Choose?
For a complete 1.5-inch marine filler-neck option, choose OUKENS Fuel Filler Neck: its listing specifies a 316 stainless-steel neck and O-ring seal. If you need a 2-inch deck-fill cap, KH866 2-Inch Deck Fill is the size-specific pick, with a chain and sealing ring. For a cap matching Perko 1313/1314 or Seachoice 32011, consider TurtBluse 316 Cap; for Perko 0540, 0541, 0556, or 0557 angled vented fills, compare GYUTONG 0540DPG99A Cap and Succell 0540DPG99A Cap.
Choose Bitray HX2816 Cap only when its measured 36–39 mm tank fit matches. The Ahuliao and Eeyhooer options are for portable or outboard tanks, not general deck-fill assemblies.
Verify model, diameter, and vent configuration before ordering.
Frequently Asked Questions
How can I tell whether I need a replacement cap or a complete deck-fill assembly?
A replacement cap is appropriate when the deck fill itself is sound and you need a cap that matches its size, thread, and model. Choose a complete filler neck when the neck or assembly also needs replacing. The OUKENS listing describes a 1-1/2-inch filler neck; confirm your opening and fuel-system compatibility before ordering.
How should I measure a boat fuel fill before ordering a cap?
Check the existing fill’s stated size or model first, then measure the relevant opening or cap diameter and compare it with the product listing. Also identify whether the fill is straight or angled and whether it is vented. Do not assume that a similar-looking cap will fit; verify thread and sealing compatibility.
When should a boat fuel tank vent be open, and how can I check it safely?
Follow the boat and tank manufacturer’s instructions for vent operation; vent arrangements differ, and the listings here do not specify a universal procedure. Check the vent and its configuration without introducing ignition sources, and do not operate the system if fuel is leaking or fumes are present. Seek qualified marine service if unsure.
How do I choose between caps listed for specific fill models?
Match the cap to the existing fill’s model and configuration rather than relying on appearance alone. The listings identify compatibility with Perko 1313/1314 or Seachoice 32011, and separate angled vented options for Perko 0540, 0541, 0556, or Verify the model, diameter, and vent arrangement before ordering.
Are portable-tank and outboard caps suitable for deck fills?
Not necessarily. The Ahuliao and Eeyhooer listings describe portable or outboard tank caps, while a deck-fill cap must match the installed deck fill’s dimensions and configuration. Treat these as different applications unless the manufacturer confirms compatibility.
For a complete deck-fill assembly, consider a listed filler-neck option and verify the opening size.
Final Words
Start by identifying whether you need only a cap or a complete filler neck, then confirm the fill’s diameter, model, and vent configuration. OUKENS is the listed 1.5-inch complete marine filler-neck option, while KH866 is the 2-inch cap choice. For the other caps, match the stated model or tank application precisely; portable and outboard options are not general deck-fill assemblies.
Check compatibility before ordering.